i'm at about 121xx miles, which is about time for its 12k service. I plan on performing a valve job, replace spark plugs, replace belts. Here is a shopping list:
Tools
Micrometer
Feeler Gauges
Needle Nose Pliers
Anti-seize compound
1/4, 1.8 inch ball bearing (for chain rivet)
telescoping magnet
ratchet allen set
Parts
Gaskets
Shims
Fuel Filter
Spark Plugs (NGK DCPR8E, Autolite 4164, Denso Iridium) set to .9mm
new belts
brake/clutch fluid (Castrol DOT4)
Future repair sessions might include a chain replacement and upgrading to 14 tooth sprocket.
Tuesday, June 24, 2008
Friday, June 20, 2008
General Torque Specs
taken from the Haynes manual, '91-'96 version and LT Snyder's, first edition
General M6 bolt 9 Nm
General M8 bolt 23 Nm
General M10 bolt 35 Nm
General M12 bolt 55 Nm
Alternator nut 157 Nm
Alternator stator bolts 8-10 Nm
Brake banjo bolts 17-20 Nm
Brake caliper joining bolts 33 Nm
Cam belt pulley nuts on camshafts 70-75 Nm
Cam belt pulley nut on driveshaft 60-65 Nm
Cam belt driveshaft gear nut 40-45 Nm
Clutch housing, 900 and early 750 30-34 Nm
Clutch nut 137-147 Nm
Clutch hose union bolts 17-20 Nm
Chain adjuster, Monster 8 Nm
Connecting rod big end 1st stage 20 Nm
2nd stage 35 Nm
3rd stage 63.6-68.5 Nm
Crankcase bolts M8 23-25 Nm
M6 8-10 Nm
Cylinder head nuts 1st stage 15 Nm
2nd stage 30 Nm
3rd stage 900 w/ old studs 41-43 Nm
3rd stage 600/750 and 900 w/ new studs 38-40 Nm
Disc mounting bolts 26 Nm
Engine mounting bolts 40-45 Nm
Exhaust flange nut 23-25 Nm
Fork top bolt Showa 35 Nm
Marzocchi 25 Nm
Front axle nut 70-76 Nm
Front axle clamp bolts 20-25 Nm
Front brake calipers 35-38 Nm
Gear change pedal 23-25 Nm
Gear shaft bearing retainer bolts 8-10 Nm
Handlebar clamp 22-27 Nm
Low fuel level sensor 32-35 Nm
Oil drain 40-44 Nm
Oil pressure switch 18-20 Nm
Oil pump mounting bolts M8 23-25 Nm
M6 8-10 Nm
Pick-up coils 4-6 Nm
Primary drive gear nut 110-120 Nm
Rear axle nut 70-76 Nm
Rear brake caliper 23-25 Nm
Rear brake pedal 23-25 Nm
Rear shock Upper 39-44 Nm
Lower 34-37 Nm
Rear suspension linkage arm to frame bolt 34-37 Nm
Rear suspension linkage arm to linkage fork bolt 34-37 Nm
Rear suspension ball joint locknut to linkage fork 34-37 Nm
Rear suspension linkage fork to swingarm bolt 22-24 Nm
Spark plugs 29 Nm
Starter motor mounting bolts 8-10 Nm
Steering head nut 40-45 Nm
Swingarm pivot pin clamp 34-37 Nm
Top yoke pinch bolts M8 20-25 Nm
Top yoke pinch bolts M10 35-38 Nm
General M6 bolt 9 Nm
General M8 bolt 23 Nm
General M10 bolt 35 Nm
General M12 bolt 55 Nm
Alternator nut 157 Nm
Alternator stator bolts 8-10 Nm
Brake banjo bolts 17-20 Nm
Brake caliper joining bolts 33 Nm
Cam belt pulley nuts on camshafts 70-75 Nm
Cam belt pulley nut on driveshaft 60-65 Nm
Cam belt driveshaft gear nut 40-45 Nm
Clutch housing, 900 and early 750 30-34 Nm
Clutch nut 137-147 Nm
Clutch hose union bolts 17-20 Nm
Chain adjuster, Monster 8 Nm
Connecting rod big end 1st stage 20 Nm
2nd stage 35 Nm
3rd stage 63.6-68.5 Nm
Crankcase bolts M8 23-25 Nm
M6 8-10 Nm
Cylinder head nuts 1st stage 15 Nm
2nd stage 30 Nm
3rd stage 900 w/ old studs 41-43 Nm
3rd stage 600/750 and 900 w/ new studs 38-40 Nm
Disc mounting bolts 26 Nm
Engine mounting bolts 40-45 Nm
Exhaust flange nut 23-25 Nm
Fork top bolt Showa 35 Nm
Marzocchi 25 Nm
Front axle nut 70-76 Nm
Front axle clamp bolts 20-25 Nm
Front brake calipers 35-38 Nm
Gear change pedal 23-25 Nm
Gear shaft bearing retainer bolts 8-10 Nm
Handlebar clamp 22-27 Nm
Low fuel level sensor 32-35 Nm
Oil drain 40-44 Nm
Oil pressure switch 18-20 Nm
Oil pump mounting bolts M8 23-25 Nm
M6 8-10 Nm
Pick-up coils 4-6 Nm
Primary drive gear nut 110-120 Nm
Rear axle nut 70-76 Nm
Rear brake caliper 23-25 Nm
Rear brake pedal 23-25 Nm
Rear shock Upper 39-44 Nm
Lower 34-37 Nm
Rear suspension linkage arm to frame bolt 34-37 Nm
Rear suspension linkage arm to linkage fork bolt 34-37 Nm
Rear suspension ball joint locknut to linkage fork 34-37 Nm
Rear suspension linkage fork to swingarm bolt 22-24 Nm
Spark plugs 29 Nm
Starter motor mounting bolts 8-10 Nm
Steering head nut 40-45 Nm
Swingarm pivot pin clamp 34-37 Nm
Top yoke pinch bolts M8 20-25 Nm
Top yoke pinch bolts M10 35-38 Nm
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